Module 1
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Module#1 : THE CHASSIS

RESEARCH AND RESULTS

Chassis design is as important a consideration as the rest of the system requirements. The sturdiness, load carrying capacity and weight of the chassis is one of the factors that decide the selection of motors. The major factors for selection of material for the chassis were:

Availability of materials.
Cost of the materials.
Ease of machining the material into a proper shape.
Weight of the material once machined into the desired shape.
Load carrying capacity of the chassis.

We didn’t consider durability to be as important factor a since terrain that the rover is intended to move on is perfectly horizontal. The materials considered for the chassis design were Wood, Metal and Plastic. Fiberglass was not considered due to its high cost. A comparative chart of the properties of materials considered is given below.

MATERIAL

AVAILABILITY

COST

EASE OF MACHINING

WEIGHT

LOAD CAPACITY

WOOD

Readily available

Low

 

Good

Moderate

Good

FIBRE GLASS

Not readily available

High

 

Excellent

Light

Excellent

METAL

Readily available

High

 

Moderate

Moderate

Good

ACRYLIC

Readily available

Low

Poor

Light

Moderate

Wood was chosen mainly due to its low cost and ease in machining it into the desired shape.

Description :

The chassis details are as follows:

Length : 30 cm

Width : 21 cm

Ht from ground : 6 cm

Thickness of balsa wood : 1 cm

Weight ( without assembly ) : approx 1 kg

Weight ( with assembly ) : approx 1.8 kg

 

Two motors placed at opposite sides of the base to power the vehicle. Each motor has independent speed control so that they can be used to steer the vehicle. Each motor is directly coupled to the the primary wheels. Apart from the primary wheels, there are two supproting wheels at the front and back. These are castor wheels which rotate freely similar to shopping cart wheels. These castor wheels allow the vehicle to turn sharply by rotating around its center axis. This configuration was selected because it allows the vehicle to make tight turns.The motors are powered by 9V batteries strapped on to the rover body.

The infra-red sensors, which are used to detect the prescence of an object are placed at the front and just behind the wheels. This gives the sensors maximum scope of detecting an object.

In order to restrict the size of the rover chassis the different circuit boards are placed on a deck, which is fixed on the chassis. Thus the rover is a single storeyed structure.

 

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